Design and test of pre-cutting type sugarcane planter

HAN Jie; WEN Sheng; LIU Qingting; WU Jinyong; XU Jingcheng; WU Junrou; OU Changhang; YAN Wenhao

doi:10.7671/j.issn.1001-411X.201811027

Journal of South China Agricultural University > 2019 > 40(4): 109-118. > DOI: 10.7671/j.issn.1001-411X.201811027

HAN Jie, WEN Sheng, LIU Qingting, et al. Design and test of pre-cutting type sugarcane planter[J]. Journal of South China Agricultural University, 2019, 40(4): 109-118. DOI: 10.7671/j.issn.1001-411X.201811027

Citation:

PDF (1525 KB)

Design and test of pre-cutting type sugarcane planter

1.
College of Engineering, South China Agricultural University, Guangzhou 510642, China
2.
Engineering Fundamental Teaching and Training Center, South China Agricultural University, Guangzhou 510642, China

More Information

Received Date: November 16, 2018
Available Online: May 17, 2023

Graphical Abstract

Abstract

Abstract

Objective
To design a pre-cutting type and all-in-one sugarcane planter, so as to open furrows, fertilize, discharge seedlings, cover soil and cover film during a single operation.

Method
The finite element analysis software ANSYS was used for modal analysis of the sugarcane planter. The soil disturbance indexes of three furrow ploughs were obtained through field experiments. The hydraulic transmission system, seeding mechanism, furrow covering device, fertilization mechanism and film covering mechanism were designed. We used field experiments to measure the qualified rates of planting depth and covering soil thickness, planting density, bud injury rate, missing rate, coefficient of variation in stability of fertilization amount and rate of plastic film damage of the sugarcane planter.

Result
The simulation results showed that the frame was prone to resonance when the excitation frequency was from 134.47 to 514.35 Hz, and the maximum displacement could reach 19.67 mm. The results of field experiment showed that the soil disturbance index of convex furrow plough was 17.05, and the maximum furrow depth was 19.13 cm, which met the standard of sugarcane planting furrow depth. The qualified rate of planting depth was 83%, the qualified rate of covering soil thickness was 91%, the planting density was 135 331 hm⁻², the bud injury rate was 4.7%, the missing rate was 4.5%, the coefficient of variation in stability of fertilization amount was 6.1%, and the rate of plastic film damage was 51%, which all met the design criteria of sugarcane planter.

Conclusion
This small pre-cutting type and all-in-one sugarcane planting machine meets the design requirements and can significantly improve sugarcane planting efficiency.
- pre-cutting type,
- all-in-one sugarcane planter,
- finite element analysis,
- modal analysis

FullText(HTML)

References (29)

References

[1]	GOPI K, SRINIVAS J, MANIKYAM N, et al. Performance evaluation of mechanical and manual harvesting of sugarcane[J]. Int J Curr Microbiol App Sci, 2018, 7(2): 3779-3788. doi: 10.20546/ijcmas
[2]	ALENCASTRE-MIRANDA M, DAVIDSON J R, JOHNSONR M, et al. Robotics for sugarcane cultivation: Analysis of billet quality using computer vision[J]. IEEE RA-L, 2018, 3(4): 3828-3835.
[3]	赵莹. 我国甘蔗收获机械化推广应用现状与发展建议[J]. 中国农机化学报, 2016, 37(9): 236-244.
[4]	USABORISUT P. Progress in mechanization of sugarcane farms in Thailand[J]. Sugar Tech, 2018, 20(2): 116-121. doi: 10.1007/s12355-018-0600-8
[5]	李明, 田洪春, 黄智刚. 我国甘蔗产业发展现状研究[J]. 中国糖料, 2017, 39(1): 67-70.
[6]	吴多广, 吴建涛, 谢静, 等. 中国甘蔗生产发展趋势分析[J]. 广东农业科学, 2017, 44(7): 154-160.
[7]	周敬辉, 李尚平, 杨代云, 等. 甘蔗收获机刀盘轴向振动对甘蔗宿根切割质量的影响[J]. 农业工程学报, 2017, 33(2): 16-24.
[8]	罗菊川, 文晟, 李涵光, 等. 甘蔗尾茎泊松比的试验分析[J]. 华南农业大学学报, 2017, 38(6): 118-124.
[9]	莫建霖, 刘庆庭. 我国甘蔗收获机械化技术探讨[J]. 农机化研究, 2013, 35(3): 12-18. doi: 10.3969/j.issn.1003-188X.2013.03.003
[10]	刘庆庭, 莫建霖, 李廷化, 等. 我国甘蔗种植机技术现状及存在的关键技术问题[J]. 甘蔗糖业, 2011(5): 52-58. doi: 10.3969/j.issn.1005-9695.2011.05.011
[11]	沈中华, 李尚平, 麻芳兰, 等. 小型甘蔗收获机喂入能力仿真与试验[J]. 农业机械学报, 2014, 45(11): 117-123. doi: 10.6041/j.issn.1000-1298.2014.11.018
[12]	王美美, 陈联诚, 刘庆庭, 等. 甘蔗种植机漏播监测与标记系统[J]. 农业机械学报, 2013, 44(6): 50-55.
[13]	刘存瑞, 程浩然, 周乔, 等. 一种新型地轮驱动式甘蔗种植机关键部件设计[J]. 农机化研究, 2018, 40(1): 120-123.
[14]	SAENGPRACHATANARUG K, WONGPICHET S, UENO M, et al. Comparative discharge and precision index of a sugarcane billet planter[J]. Appl Eng Agric, 2016, 32(5): 561-567. doi: 10.13031/issn.0883-8542
[15]	孙伟, 闫宪飞, 王茁. 频率依赖性对黏弹性复合结构振动特性的影响分析[J]. 机械工程学报, 2018, 54(5): 121-128.
[16]	SHEN X, HU W, FAN J. Automatic blade blend modeling and hexahedral mesh regeneration for aircraft engine optimization[J]. Struct Multidiscip O, 2018, 57(3): 1345-1355. doi: 10.1007/s00158-017-1816-z
[17]	金鑫, 陈凯康, 姬江涛, 等. 基于模态置信度准则的插秧机支撑臂模态分析与结构优化[J]. 农业工程学报, 2018, 34(18): 93-101. doi: 10.11975/j.issn.1002-6819.2018.18.012
[18]	BERTONHA R S, FURLANI C E A, VICENTE FILHO A S, et al. Fuel demand as a function of furrow opener and soil conditions in no-tillage system[J]. Afr J Agric Res, 2015, 10(11): 1266-1272.
[19]	ZHANG X C, LI H W, DU R C, et al. Effects of key design parameters of tine furrow opener on soil seedbed properties[J]. Int J Agr Biol Eng, 2016, 9(3): 67-80.
[20]	裴铁雄, 陈永, 黄培强, 等. 甘蔗新品种的不同种植密度试验研究[J]. 中国糖料, 2014(4): 6-10.
[21]	成大先. 机械设计手册[M]. 北京: 化学工业出版社, 2016.
[22]	王关平, 孙伟. 一种马铃薯漏播检测及补偿装置的研制[J]. 农业现代化研究, 2016, 37(5): 1008-1014.
[23]	MO F, WANG J Y, REN H X, et al. Environmental and economic benefits of micro-field rain-harvesting farming system at maize (Zea mays L.) field scale in semiarid east African Plateau[J]. Agric Water Manage, 2018, 206: 102-112. doi: 10.1016/j.agwat.2018.05.002
[24]	MO F, LI X Y, NIU F J, et al. Alternating small and large ridges with full film mulching increase linseed (Linum usitatissimum L.) productivity and economic benefit in a rainfed semiarid environment[J]. Field Crop Res, 2018, 219: 120-130. doi: 10.1016/j.fcr.2018.01.036
[25]	RAMAKRISHNA A, TAM H M, WANI S P, et al. Effect of mulch on soil temperature, moisture, weed infestation and yield of groundnut in northern Vietnam[J]. Field Crop Res, 2006, 95(2/3): 115-125.
[26]	ZHOU L M, LI F M, JIN S L, et al. How two ridges and the furrow mulched with plastic film affect soil water, soil temperature and yield of maize on the semiarid Loess Plateau of China[J]. Field Crop Res, 2009, 113(1): 41-47. doi: 10.1016/j.fcr.2009.04.005
[27]	KHAZIMOV Z M, BORA G C, KHAZIMOV K M, et al. Development of a dual action planting and mulching machine for vegetable seedlings[J]. EAEF, 2018, 11(2): 74-78.
[28]	中华人民共和国国家质量监督检验检疫总局, 中国国家标准化管理委员会. 农业机械试验条件测定方法的一般规定: GB/T 5262—2008[S]. 北京: 中国标准出版社, 2008.
[29]	农业部旱田作农机具质量监督检验测试中心. 中华人民共和国农业行业标准: 铺膜穴播机作业质量: NY/T 987—2006[S]. 北京: 中华人民共和国农业部, 2006: 1-10.

[1]	LI Lei, ZHANG Yingnan, YANG Shubao, FENG Xiaogang, LIU Ying, DONG Hongyan, MA Jinping, LUAN Weimin. A study on development of lymphocytes in the chicken crop[J]. Journal of South China Agricultural University, 2014, 35(3): 24-29. DOI: 10.7671/j.issn.1001-411X.2014.03.005
[2]	CHEN Ke-wei, SHAO Tun, LIU Chun-yan, ZENG Ling. Effects of Host Age on the Reproduction and Development of Diachasmimorpha longicaudata[J]. Journal of South China Agricultural University, 2012, 33(4): 465-469. DOI: 10.7671/j.issn.1001-411X.2012.04.008
[3]	FENG Cheng-hao,WU Hong,ZHAO Sheng. The Developmental Anatomy of Two Kinds of Trichomes in Pogostemon cablin[J]. Journal of South China Agricultural University, 2006, 27(1): 88-91,116. DOI: 10.7671/j.issn.1001-411X.2006.01.023
[4]	LIN Li,REN Shun-xiang. Development and reproduction of B biotype Bemisia tabaci on variegated leafcrotones[J]. Journal of South China Agricultural University, 2005, 26(2): 39-42. DOI: 10.7671/j.issn.1001-411X.2005.02.010
[5]	Abstract. Effect of temperature on the development of Trichogramma ostriniae (Hymenoptera:Trichogrammatidae)[J]. Journal of South China Agricultural University, 2004, 25(4): 43-46. DOI: 10.7671/j.issn.1001-411X.2004.04.011
[6]	ZHONG Guo hong,LIANG Guang wen,MO Meng yi,ZENG Ling. Effects of Temperature and Humidity on Development of Experimental Cotton Leafworm Population[J]. Journal of South China Agricultural University, 2001, 22(3): 29-32. DOI: 10.7671/j.issn.1001-411X.2001.03.009
[7]	Wu Jiajiao ,Zhang Weiqiu ,Liang Guangwen. THE EFFECT OF TEMPERATURES ON THE DEVELOP-MENT AND FECUNDITY OF Thrips palmi Karny[J]. Journal of South China Agricultural University, 1995, (4): 14-19.
[8]	Liao Jinling, Feng Zhixin. EFFECT OF OXAMYL ON THk DEVELOPMENT OF THE NEMATODE,Meloidogyne arenaria[J]. Journal of South China Agricultural University, 1995, (2): 60-61.
[9]	Wang Xiaofengl, Fu Jiarui. CHARACTERISTICS OF DEVELOPMENT AND STORAGE OF MANGO SEEDS[J]. Journal of South China Agricultural University, 1994, (2): 26-31.
[10]	Wang Xiongying Wu Pentuand He Xianlai. A STUDY ON THE TEMPERATURE-RANGE FOR CONSTANT DEVELOPMENT (TRCD) OF BIVOLTIN Bombyx mori[J]. Journal of South China Agricultural University, 1992, (2): 98-100.

Cited By

Cited by

Periodical cited type(6)

1.	刘雨滢，杜婷，付奕博，叶鑫煜，闫佳慧，卢玉婷. 丁酸梭菌的功能及其在水产养殖业中的应用. 饲料研究. 2025(05): 159-162 .
2.	周秀珍，刘滔，张毅，王扬，赵敏洁，王旭堂，黄菊，冯凤琴. 混合益生菌对大口黑鲈生长性能、肉品质及肠道健康的影响. 动物营养学报. 2024(07): 4588-4609 .
3.	常静，万建美. 丁酸梭菌调控动物肠道健康的研究进展. 饲料研究. 2024(16): 172-176 .
4.	亓秀晔，张修，张冠军，陈静，徐龙飞. 一株丁酸梭菌冻干菌粉的获得及体内安全性评价. 家畜生态学报. 2024(10): 29-35 .
5.	庞孟瑶. 日粮中添加丁酸梭菌对蛋鸡生产性能、血清生化指标及经济效益的影响. 饲料研究. 2023(05): 46-50 .
6.	徐亚飞. 丁酸梭菌在水产养殖中的研究及应用进展. 水产养殖. 2023(08): 18-23 .

Other cited types(5)

Get Citation

PDF

XML

Article views (1489) PDF downloads (1618) Cited by(11)

Turn off MathJax

Article Contents

Abstract

References

Design and test of pre-cutting type sugarcane planter