基于视觉检测的大葱处理机去皮装置设计与试验

    Design and experiments of a peeling device for a green onion processing machine based on visual detection

    • 摘要:
      目的 针对大葱采后去皮过程中葱白组织脆嫩、径阶差异明显、外层干皮附着不均以及去皮状态难以快速判别等问题,设计一种基于视觉检测的大葱处理机去皮装置。
      方法 根据大葱植株特性参数,设计集成虹膜柔性夹持机构、行星轮系夹持旋转机构和高压气流去皮组件的去皮装置,并对机构进行了作业性能分析;研究基于HSV颜色阈值分割的大葱枯皮视觉检测算法,开展视觉检测试验和样机验证试验。
      结果 视觉检测算法对去皮未合格图像和去皮合格图像的识别准确率分别为97.2%和98.9%,整体识别准确率为98.1%,平均处理时间为0.0292 s;去皮未合格图像和去皮合格图像的平均归一化面积误差分别为1.589%和0.149%。样机验证试验表明,当葱叶喂入长度为60 mm、夹持旋转转速为45 r/min、吹气时间为9 s时,去皮成功率为93.33%,大葱损伤率为6.67%。
      结论 基于HSV阈值分割大葱处理机去皮装置能够快速识别大葱枯皮残留状态,实现葱白段的柔性夹持、低速旋转和气流去皮作业,为大葱采后去皮机械化与视觉检测控制提供参考。

       

      Abstract:
      Objective A visual-detection-based peeling device for a green onion processing machine was designed to address the problems of tender and fragile white stalk tissue of green onions, marked variation in stem diameter, uneven adhesion of the outer dry skin, and difficulty in rapidly identifying the peeling status during postharvest green onion peeling.
      Method According to the morphological parameters of green onion plants, a peeling device integrating an iris flexible clamping mechanism, a planetary-gear clamping and rotating mechanism, and a high-pressure airflow peeling assembly was designed, and its operating performance was analyzed. A visual detection algorithm for green onion dry skin based on HSV color threshold segmentation was developed. Visual detection tests and prototype verification tests were then carried out.
      Result The recognition accuracies for images of unsatisfactory and satisfactory peeling, respectively, were 97.2% and 98.9%, respectively. The overall recognition accuracy was 98.1%, and the average processing time was 0.0292s. The average normalized area errors for images of unsatisfactory and satisfactory peeling, respectively, were 1.589% and 0.149%, respectively. The prototype verification test showed that when the leaf feeding length was 60 mm, the clamping rotation speed was 45 r/min, and the blowing time was 9 s, the peeling success rate was 93.33%, and the green onion damage rate was 6.67%.
      Conclusion The peeling device for the green onion processing machine based on HSV threshold segmentation can rapidly identify the presence of residual dry skin on green onions and enable flexible clamping, low-speed rotation, and airflow peeling of the white stalk sections of green onions, providing a reference for mechanized postharvest green onion peeling and vision-based control.

       

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