振动对气吸式水稻排种器性能影响

    Effect of vibration on the performance of vacuum seed meter for rice

    • 摘要:
      目的 系统研究振动对气吸式水稻排种器性能的影响机制,为提升其田间适应性与结构优化提供理论依据。
      方法 通过田间振动信号采集系统获取水稻精量穴播机在水田作业时的三向(XYZ)振动特性。基于气吸式排种器振动试验装置,设置不同振动频率(10~100 Hz)、振幅(0.2~4.0 mm)、排种轴转速(20~60 r·min−1)及负压(1.6~3.6 kPa)组合工况,统计漏播率、单粒率、双粒率、三粒率及多粒率,分析振动对各排种性能指标的影响规律。
      结果 田间机具振动信号在XYZ方向上加速度均方根值分别为1.79~2.08、1.32 ~1.64、0.78~1.01 m·s−2。振动试验结果表明:在低负压(1.6 kPa)条件下,振动显著增加漏播率(P<0.05),但随负压升高至3.6 kPa,漏播率降至0.37%~4.44%,振动影响明显减弱;振动普遍提高单粒率(因扰动使不稳定吸附的第2粒脱落),同时降低三粒率(第3粒易失稳脱落),但在高负压下部分振动工况反而提升双粒率。振动对充种和携种两个阶段均有显著干扰,主要通过施加额外作用力破坏种子吸附平衡。
      结论 气吸式水稻排种器在振动环境下仍表现出较高的稳定性和可靠性。后续研究中应优化排种器结构,以减少稻种间作用力对已吸附稻种的影响,从而降低振动工况下所需的负压。

       

      Abstract:
      Objective This study aims to systematically investigate the mechanism by which vibration affects the performance of a vacuum seed meter for rice, providing a theoretical basis for enhancing its field adaptability and structural optimization.
      Method The three-dimensional (X, Y, Z) vibration characteristics of a precision rice planter during paddy field operation were obtained using a field vibration signal acquisition system. Based on a vibration test apparatus for vacuum seed meter, tests were conducted under various combinations of vibration frequency (10–100 Hz), amplitude (0.2–4.0 mm), metering shaft rotational speed (20–60 r·min−1), and vacuum pressure (1.6–3.6 kPa). The missing index, single index, double index, triple index and multiple index were calculated to analyze the influence of vibration on seeding performance indicators.
      Result The root mean square values of acceleration in the X, Y, and Z directions for the field machinery vibration signals were 1.79–2.08, 1.32–1.64, and 0.78–1.01 m·s−2, respectively. Vibration test results indicated that under low vacuum pressure (1.6 kPa), vibration significantly increased the missing index (P<0.05). However, as vacuum pressure increased to 3.6 kPa, the missing index decreased to 0.37%–4.44%, with the impact of vibration markedly diminishing. Vibration generally increased the single index (by dislodging unstably attached second seed due to disturbance) while reducing the triple index (as the third seed became unstable and fell off). However, under high vacuum pressure, certain vibration conditions increased the double index. Vibration significantly interfered with both the seed filling and seed carrying stages, primarily by applying additional forces that disrupted the suction equilibrium of seeds.
      Conclusion The vacuum seed meter for rice maintains high stability and reliability under vibrating conditions. Subsequent research should optimize the seed meter structure to minimize the impact of inter-seed forces on suctioned seeds, thereby reducing the required vacuum pressure under vibration operation.

       

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