莴笋播种机的智能化控制系统设计与试验

    Design and experiment of intelligent control system for lettuce seeder

    • 摘要:
      目的 针对传统莴笋人工播种效率低、且因莴笋种子粒径小导致的“开沟深度难控制、播种间距不均匀”等问题,设计一种集成多传感器与多电机协同控制的莴笋播种智能化控制系统,以此弥补当前 “小粒径蔬菜种子(以莴笋为代表)专用播种控制系统” 的研究空白,提升莴笋播种的自动化与精准化水平。
      方法 构建以STM32芯片为核心的嵌入式架构,采用模块化设计方法对控制系统硬件与软件进行开发,集成多模态传感系统实现环境感知数据融合,设计基于PCA9685芯片与CD4052模拟多路复用器的多电机协同控制与编码器读取通道动态切换系统,建立包含姿态反馈的单-串级PID融合算法确保复杂地形下的运动稳定性,集成OLED显示屏与Android BLE交互终端。
      结果 田间试验表明:莴笋播种机于试验田地中沟深合格率达77.3%,漏播率为5.9%,出苗率达49.1%,作业总耗时57s,效率约为人工3倍,且机器运行所需成本相对于人工传统播种方式所需成本大大缩减。
      结论 该控制系统设计满足样机预期,为莴笋播种机智能化提供切实可行的设计方案。

       

      Abstract:
      Objective  To address the problems of low efficiency in traditional manual lettuce sowing, as well as difficulty in controlling furrow depth and uneven seed spacing caused by the small particle size of lettuce seeds, this study designed an intelligent control system for lettuce sowing. The system integrates multi-sensor technology and multi-motor coordinated control, aiming to fill the research gap in specialized seeding control systems for small-particle-size vegetable seeds (represented by lettuce) and improve the automation and precision levels of lettuce sowing.
      Method An embedded architecture with an STM32 chip as the core was constructed. The hardware and software of the control system were developed using a modular design method. A multi-modal sensing system was integrated to achieve environmental perception data fusion. A multi-motor coordination control system and a dynamic switching system for encoder reading channels were designed based on the PCA9685 chip and CD4052 analog multiplexer. A single-cascade PID fusion algorithm with attitude feedback was established to ensure motion stability under complex terrains. An OLED display and Android BLE interactive terminal were integrated.
      Result Field tests showed that, the ditch depth qualification rate of the lettuce seeder in the test fields reached 77.3%, the missed seeding rate was 5.9%, the seedling emergence rate reached 49.1%, the total operation time was 57 s, and the efficiency was approximately three times that of manual seeding. The cost required for the operation of the seeder was drastically lower than that of the traditional manual sowing.
      Conclusion The design of this control system meets the expected requirements of the prototype, providing a practical and feasible design scheme for the intelligence of the lettuce seeders.

       

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