水稻育秧盘播种量变速称量检测与智能调控装置的优化

    Optimization of variable-speed weighing detection and intelligent regulation device for seeding amount in rice seedling trays

    • 摘要:
      目的 为提高水稻育秧盘播种量检测精度,实现秧盘播种量精准调控,设计一种水稻育秧盘播种量变速称量检测与智能调控装置。
      方法 构建由前、后驱动轮组成的秧盘质量变速称量机构,前驱动轮使前、后秧盘产生间距,保证秧盘在变速称量机构上实现静态无接触精准称量,后驱动轮使称量后的秧盘自动追赶前秧盘以消除间距,确保秧盘在育秧生产线上无间隔连续输送;利用对射型光电传感器精准检测秧盘是否到达称量位置;采用巴特沃斯−卡尔曼联合滤波处理称量信号,有效抑制干扰因素,进一步提高秧盘播种量检测精度;以可编程逻辑控制器(Programmable logic controller, PLC)为控制核心,对比分析秧盘播种量检测值与设定值的偏差,根据建立的水稻芽种秧盘播种量调控模型,实现智能精准调控。
      结果 在育秧生产率为500 盘/h的条件下,秧盘播种量平均检测精度为96.64%,杂交稻单秧盘播种量(50~80 g)平均调控精度和变异系数分别为93.69%和2.01%,常规稻单秧盘播种量(81~360 g)平均调控精度和变异系数分别为96.01%和3.13%。
      结论 本文设计的装置检测精度和调控性能显著优于现有装置,对提高水稻秧苗质量、保证栽插性能具有实际应用价值。

       

      Abstract:
      Objective In order to improve the detection accuracy of the seeding amount in rice seedling trays and achieve precise regulation of the seeding amount, a variable-speed weighing detection and intelligent regulation device for seeding amount in rice seedling trays was designed.
      Method The seedling tray mass variable-speed weighing mechanism composed of front and rear driving wheels was constructed. The front driving wheel created a spacing between the front and rear seedling trays, ensuring that the seedling trays could achieve the static non-contact precise weighing on the variable-speed weighing mechanism. The rear driving wheel enabled the weighed seedling tray to automatically catch up with the front seedling tray to eliminate the spacing, ensuring continuous conveying of the seedling trays without intervals on the seedling-raising production line. A through-beam photoelectric sensor was used to accurately detect whether the seedling tray had reached the weighing position. The weighing signals were processed by the combined Butterworth and Kalman filtering, which effectively suppressed the interfering factors and further improved the detection accuracy of the seeding amount in the seedling trays. With the programmable logic controller (PLC) as the control core, the deviation between the detected value of the seeding amount in the seedling trays and the set value was compared and analyzed. According to the established regulation model for the seeding amount of rice bud seeds in the seedling trays, intelligent and precise regulation was realized.
      Result Under the condition of a seedling raising productivity of 500 trays per hour, the average detection accuracy of the seeding amount in the seedling trays was 96.64%. For hybrid rice with a seeding amount in a single seedling tray ranging from 50 to 80 g, the average regulation accuracy and coefficient of variation were 93.69% and 2.01%, respectively. For conventional rice with a seeding amount in a single seedling tray ranging from 81 to 360 g, the average regulation accuracy and coefficient of variation were 96.01% and 3.13%, respectively.
      Conclusion The detection accuracy and regulation performance of the device designed in this study are significantly superior to those of existing devices, which has practical application value for improving the quality of seedlings and ensuring the performance of transplantation.

       

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