基于知识的变速箱齿轮虚拟设计研究

    Research on virtual design of gearbox gear based on knowledge

    • 摘要:
      目的  为解决农机变速箱虚拟设计与仿真过程中,齿轮零件复杂多变、知识重用率低的问题。
      方法  在对变速箱齿轮知识进行分类的基础上,采用本体对齿轮设计知识进行描述,融合知识工程与参数化设计技术,提出了一种基于知识的齿轮虚拟设计方法。以拖拉机变速箱复杂花键齿轮设计为例对系统进行验证。
      结果  以三维建模软件NX为平台开发了变速箱齿轮虚拟设计系统,通过人机系统界面获取齿轮设计需求,在齿轮设计知识库和模型库的支持下,利用知识重用推理出齿轮结构,在几何参数的驱动下,快速构建出符合设计需求的齿轮模型,实现了复杂结构齿轮的快速智能设计。验证结果表明,在人机界面进行设计需求录入,系统在数秒内自动输出花键齿轮详细结构模型。
      结论  该系统可以较好地支持变速箱的虚拟设计与仿真,缩短了农机的开发周期,也可为其他机械产品的虚拟设计提供技术借鉴。

       

      Abstract:
      Objective  In order to solve the problems of complex and variable gear parts and low knowledge reuse rate in the process of virtual design and simulation of agricultural gearboxes.
      Method  Based on the classification of gearbox gear knowledge, the ontology was used to describe the gear design knowledge. Combining knowledge engineering and parametric design technology, a knowledge-based virtual gear design method was proposed. This system was verified using the complex spline gear design of tractor gearbox as an example.
      Result  A virtual design system for gearbox gear was developed using the three-dimensional modeling software NX as a platform. The gear design requirements were obtained through the human-machine system interface. With the support of gear design knowledge base and model library, the gear structure was inferred using knowledge reuse. Driven by the geometric parameters, a gear model that met the design requirements was quickly constructed to achieve the rapid and intelligent design of gears with complex structures. The verification results showed that the system could automatically output the detailed spline gear structure model in seconds when entering the design requirements in the man-machine interface.
      Conclusion  This system can better support the virtual design and simulation of gearbox, shorten the development cycle of agricultural machinery, and also provide a technical reference for the virtual design of other mechanical product.

       

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